KURAF ENGINEERING

Industrıal Plants Contractıng & Engıneerıng

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Welcome to Kuraf Engineering, the premier destination for all your refining needs. We are thrilled to present our exceptional range of low-capacity refineries, designed to revolutionize the industry. These cutting-edge facilities are containerized modular units specifically engineered for atmospheric distillation of crude oil (ADU). With capacities ranging from 1000 BPD to 30,000 BPD, our refineries are tailored to meet a diverse range of operational requirements.

Rest assured, our refineries are meticulously constructed in accordance with rigorous international standards, guaranteeing unparalleled quality. Whether you find yourself operating in scorching hot tropical regions or enduring extreme arctic conditions, our refineries are customized to suit your unique needs. Our state-of-the-art control system can be effortlessly managed through a user-friendly laptop interface, complete with a multitude of built-in automatic safety features.

At Kuraf Engineering, we excel in localized production, allowing for the efficient manufacturing of vital petroleum products such as automotive diesel, naptha, jet kerosene, and HFO within oil-producing areas. Furthermore, our flexible infrastructure enables the installation of two or more plants on a single site, enabling simultaneous processing of multiple crude oil types. In the event of maintenance, one unit can seamlessly continue operations while another undergoes temporary offline maintenance.

Thanks to our streamlined setup process, our refineries can be swiftly established and operational within a remarkable 6 to 8 months upon arrival at a site where foundations and storage tanks are already in place. We prioritize user-friendliness, ensuring operator interfaces and safety features are specifically designed for effortless operation. Maintenance is hassle-free and can be carried out by personnel possessing solid technical competency, eliminating the need for specialized refining engineers.

To provide a comprehensive experience, our manufacturers offer top-notch installation services, an operational spares package, and comprehensive operator training post-installation. We are committed to ensuring your utmost satisfaction and unprecedented success. Choose Kuraf Muhendislik for unrivaled low-capacity refineries that redefine industry standards and set new benchmarks for excellence.

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Delivering Success: Kuraf Muhendislik's Unrivaled Expertise in Modular Refinery Solutions
Embarking on a modular refinery project? Look no further than Kuraf Muhendislik, where our commitment to excellence sets us apart from the competition. With our adept project management services, we guarantee a seamless execution of your vision, ensuring project success every step of the way.

At Kuraf Muhendislik, we understand that no two projects are the same. That's why our seasoned team of experts works tirelessly to tailor solutions that precisely align with your specifications. We meticulously track each stride, adhering to strict deadlines and presenting alternatives that seamlessly integrate with your budget constraints.

When it comes to manufacturing, we hold ourselves to the highest industry standards. Our modular refineries boast uncompromising quality, thanks to our state-of-the-art manufacturing process. Comprised of pre-assembled components, these refinery units can be swiftly deployed on-site, configured to meet your precise requirements. With our profound industrial proficiency and stringent quality protocols, we ensure that our refineries are not only robust and enduring but also eco-sustainable.

Installation is where our proficient team truly shines. Applying the latest techniques, we ensure a streamlined and expeditious installation journey. We work in synergy, strictly complying with safety protocols while tailoring solutions that perfectly suit your unique needs.

But our dedication doesn't stop there. We go beyond providing refineries, offering user-friendly operational interfaces and maintenance processes. Our intuitive user interface empowers you to seamlessly manage your refinery unit's operations, simplifying even the most complex tasks. Routine maintenance and repair activities are made accessible to non-specialized personnel, ensuring the smooth operation of your refinery.

What truly sets Kuraf Muhendislik apart is our unwavering commitment to crafting bespoke solutions. Throughout the lifecycle of your project, we offer comprehensive support, including operational spare parts packages and extensive training. We want to empower your workforce to harness the full potential of your refinery.

So, why wait? Collaborate with Kuraf Muhendislik today and witness your modular refinery project come to life. Immerse yourself in an unparalleled experience featuring our industry-leading solutions. Contact us now to initiate a conversation and open up a world of possibilities.

"Unleash the Power of Modular Refineries: Boosting Efficiency and Streamlining Operations"

"Discover how modular refineries revolutionize the energy industry with their flexible design and cutting-edge technology. Enhance productivity, reduce costs, and maximize efficiency with these game-changing refineries."

"Looking to optimize your refining operations? Dive into the world of modular refineries and witness a new era of efficiency. Experience the benefits of adaptable design, advanced technology, and streamlined processes in this game-changing solution for the energy industry."

The Modular Refining Unit Consists of an Atmospheric Distillation Unit (ADU) (Topping Plant) and Includes the Following:
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  • Instrument air compressor, if required after final design.
  • Furnace with a single or multi-burner management system with a high pressure burner feed pump to atomize the fuel for the burner system. All fuel for running the furnace will be produced by the refining process, except during black start.
  • SCADA/ DCS computer based control system for the balance of plant.
  • Multipurpose column to fractionate a wide range of crude oil and crude oil blends.
  • Final equipment design and calculations for the refined product yields require a complete assay for the crude oil that will be used as feedstock.

Modular refineries are smaller-scale oil refineries that are designed to be easily transported and assembled in various locations. They offer a more flexible and cost-effective option compared to traditional large-scale refineries, especially in regions with limited infrastructure or where demand for refined petroleum products is relatively low.

 

When conducting a cost analysis for modular refineries, several factors need to be taken into consideration:

 

1. Capital Costs: This includes the cost of purchasing the modular refinery units, transportation, installation, and any necessary infrastructure development. Modular refineries are generally cheaper to construct compared to large-scale refineries, but costs can vary depending on the size, complexity, and specific requirements of the project.

 

2. Operating Costs: These encompass ongoing expenses such as labor, utilities, maintenance, raw materials, and regulatory compliance. The operating costs of modular refineries are typically lower than those of large refineries due to their smaller size and simplified processes. However, it's important to consider the specific context and operational requirements to estimate these costs accurately.

 

3. Feedstock Availability: The availability and cost of the crude oil or feedstock supply play a crucial role in the cost analysis. Access to affordable and reliable feedstock is essential for the economic viability of any refinery, regardless of its scale.

 

4. Product Demand and Pricing: The demand for refined petroleum products in the target market and the prevailing market prices of these products will impact the revenue potential of the refinery. Conducting a market analysis to assess the demand and pricing dynamics is necessary to evaluate the profitability of the project.

 

5. Regulatory and Environmental Compliance: Compliance with local regulations, permits, and environmental standards should be factored into the cost analysis. It's important to consider the costs associated with obtaining necessary permits, implementing environmental safeguards, and ensuring compliance with safety and emissions regulations.

 

6. Financing and Economic Factors: The cost of financing, interest rates, inflation, and other economic factors should also be considered when conducting a cost analysis. These factors can significantly influence the overall project economics and return on investment.

 

It's important to note that the specific costs and economic viability of modular refineries will vary depending on factors such as the region, project size, technology employed, and market conditions. Detailed feasibility studies and cost assessments conducted by experts in the field are essential to obtain accurate cost estimates and evaluate the financial viability of a modular refinery project.

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Power & Energy
The energy saving became a need which is essential to take into account in the management of the existing refineries and also in the design of new refining units.
Building Automation Systems
Whether installing an automation system as part of a larger project or as an upgrade to an existing building or system, Kuraf Engineering has the expertise to guide you through the process. Designing, installing, and maintaining Building Automation Systems allows Kuraf to service and maintain all of your mechanical systems, while achieving maximum system efficiency and reducing energy costs.
Environment and Human Health

Environmental issues associated with petroleum refining include the following:

Emissions to atmosphere

Handling and disposal of process wastewater (storage, transportation, and treatment)

Handling of hazardous materials and wastes; and

Noise from operating machinery


Machinery
Our team of certified professionals take a design-build approach that provide innovative solutions for refrigeration equipment system design and installation procedures.
Construction & Building
Service and Maintenance We provide a full range of services and maintenance solutions to make sure your equipment continues running efficiently year-round. Our team of certified professionals includes boilermakers, pipefitters, electricians, ironworkers, and laborers.
Distillation In the Oil & Gas Industry
The crude oil is heated to around 360oC in a furnace. From here it flows into the bottom of an atmospheric distillation column, actually at slightly above atmospheric pressure.

Our Core Services

Material Supply.

We supply all the materials necessary for the process.

Feasibility Studies

We conduct feasibility studies in the areas where the processes will be established, and shape our projects according to these results.

Crude Oil & Products

LPG

Naptha

Diesel

Kerosene

Fuel oil

Lubrticants

Asphalt

Mechanical Engg.

All our mechanical project works are done with precision by our expert mechanical engineers.

Power & Energy

We install the necessary energy systems for the processes.

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